Processing Solutions

Your business is our concern

The increased demand for processed eggs in the food industry gives you the opportunity to turn your eggs into valuable food ingredients.

With production and assembly in our European factories, we have been the world leader within egg processing for decades. Today, we are trusted to deliver the best service and the highest machine quality globally.

Our customers benefit from our turnkey solutions and processes. Our concept includes consulting, installation, on-site training, food technology know-how and maintenance. Your dedicated contact person makes sure that all aspects of your plant are considered.

As a customer with SANOVO TECHNOLOGY GROUP, you have access to the most dedicated and experienced service technicians and all of their know-how within egg handling and processing. Whether you are considering to start processing or need to evaluate your current setup and performance, we welcome you to join the dialogue with our specialists within egg processing and handling.

Tray Palletizing

Mini Palletizer
Mini Palletizer

Up to 72,000 eggs/hour

Up to 200 cases/hour

Cartesian robot, able to palletize at a speed of 200 cases/hour (72,000 eggs/hour) with plastic trays* or pulp trays. It handles plastic or carton interlayers, as well as plastic or wooden pallets

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Egg Palletizer
Egg Palletizer

Up to 144,000 eggs/hour

Up to 400 cases/hour

An anthropomorphic robot, able to palletize at a speed of 400 cases/hour (144,000 eggs/hour)

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De-Palletizer
De-Palletizer

Up to 216,000 eggs/hour

Up to 600 cases/hour

Gently handles plastic trays at a capacity of up to 600 cases/hour (216,000 eggs/hour). Can also handle interlayers and pallets

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Loading

Power Lift
Power Lift

Semi-automatic operation

Up to 350 cases/hour (operator dependent)

Semi-automatic solution for feeding the egg loader with egg trays. Highly ergonomic for better work processes of production operators. Well suited for medium- to large-sized factories.

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Accumulator
Accumulator

Up to 216,000 eggs/hour

Up to 600 cases/hour

Egg accumulation table series, flexible solution with different pre-accumulation lengths and row extensions. Applicable for both grading and breaking lines.

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OptiLoader Plus 6
OptiLoader Plus 6

Up to 75,600 eggs/hour

Up to 210 cases/hour

Efficient egg loading machine with full CIP for off-line egg breaking operations. Rotary design and intelligent destacking of egg trays before loading on conveyor belt. Suitable for OptiBreaker Compact 6, Basic 6, and Plus 6.

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OptiLoader Plus 12
OptiLoader Plus 12

Up to 144,000 eggs/hour

Up to 400 cases/hour

Efficient egg loading machine with full CIP for off-line egg breaking operations. Rotary design and intelligent destacking of egg trays before loading on conveyor belt. Suitable for OptiBreaker Compact 6 and 12, and Plus 6 and 12.

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OptiLoader Plus 18
OptiLoader Plus 18

Up to 216,000 eggs/hour

Up to 600 cases/hour

Efficient egg loading machine with full CIP for off-line egg breaking operations. Rotary design and intelligent destacking of egg trays before loading on conveyor belt. Suitable for OptiBreaker Plus 16 and 18.

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FlexLoader
FlexLoader

Up to 48,600 eggs/hour

Up to 135 cases/hour

Robust egg loader for smaller off-line grading or breaking operations. Maximum flexibility in capacity requirements due to optional destacker. Suitable for the whole Alpha grading series, and all OptiBreaker models up to 6 lanes.

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Utility Washing

Tray Washer - Off-line STW-2/3
Tray Washer - Off-line STW-2/3

STW-2: up to 6,500 trays/hour

STW-3: up to 10,000 trays/hour

Automated tray loading, washing, and conveying unit available in two or three-line tray infeed for destacking. This model is optimized for off-line operation. Efficient, compact and labour-saving design.

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Tray Washer - In-line STW-12/18
Tray Washer - In-line STW-12/18

STW-12: up to 4,800 trays/hour

STW-18: up to 7,200 trays/hour

Automated tray loading, washing, and conveying unit available in two or three-line tray infeed for destacking. This model is optimized for in-line operation with the OptiLoader Plus 12 and 18. Efficient, compact and labour-saving design.

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Pallet Washer 100
Pallet Washer 100

50 - 100 units/hour

Pallet washing solution designed for pallets and dividers. Great addition to utility washing set ups in egg production environments. Lowest capacity in this series.

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Pallet Washer 150
Pallet Washer 150

150 - 200 units/hour

Pallet washing solution designed for pallets and dividers. Great addition to utility washing set ups in egg production environments. Highest capacity in this series.

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Washing

Egg Washer
Egg Washer

10,800 - 216,000 eggs/hour

30 - 600 cases/hour

Modular egg washing system, adjustable to achieve flexible washing times. Double-action washing technology for maximum hygiene. Compatible with any egg breaker or grader in the industry.

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Breaking

OptiBreaker Plus 6
OptiBreaker Plus 6

72,000 eggs/hour

200 cases/hour

Developed for market leaders. The most advanced egg breaking technology in the egg industry. Highest production yield, best-in-class separation technique, highly hygienic system. There is nothing better.

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OptiBreaker Plus 8
OptiBreaker Plus 8

90,000 eggs/hour

250 cases/hour

Developed for market leaders. The most advanced egg breaking technology in the egg industry. Highest production yield, best-in-class separation technique, highly hygienic system. There is nothing better.

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OptiBreaker Plus 12
OptiBreaker Plus 12

144,000 eggs/hour

400 cases/hour

Developed for market leaders. The most advanced egg breaking technology in the egg industry. Highest production yield, best-in-class separation technique, highly hygienic system. There is nothing better.

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OptiBreaker Plus 18
OptiBreaker Plus 18

216,000 eggs/hour

600 cases/hour

Developed for market leaders. The most advanced egg breaking technology in the egg industry. Highest production yield, best-in-class separation technique, highly hygienic system. There is nothing better.

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OptiBreaker Basic 2
OptiBreaker Basic 2

21,600 eggs/hour

60 cases/hour

The industry-leading egg breaking and separation technology for small-scale, high-quality liquid egg productions.

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OptiBreaker Basic 5
OptiBreaker Basic 5

39,600 eggs/hour

110 cases/hour

The industry-leading egg breaking and separation technology for small-scale, high-quality liquid egg productions. NEW: LinkPro for realtime monitoring of machine performance - anytime, anywhere.

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OptiBreaker Basic 6
OptiBreaker Basic 6

48,600 eggs/hour

135 cases/hour

The industry-leading egg breaking and separation technology for small-scale, high-quality liquid egg productions. NEW: LinkPro for realtime monitoring of machine performance - anytime, anywhere.

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OptiBreaker Compact 2
OptiBreaker Compact 2

21,600 eggs/hour

60 cases/hour

Egg breaking solution for small-scale liquid egg productions. Leading technology for whole egg production, designed and constructed based on world-class egg breaking principles.

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OptiBreaker Compact 6
OptiBreaker Compact 6

66,600 eggs/hour

185 cases/hour

Egg breaking solution for small- and medium scale liquid egg productions. Leading technology for whole egg production, designed and constructed based on world-class egg breaking principles.

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OptiBreaker Compact 8
OptiBreaker Compact 8

90,000 eggs/hour

250 cases/hour

Egg breaking solution for small- and medium scale liquid egg productions. Leading technology for whole egg production, designed and constructed based on world-class egg breaking principles.

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OptiBreaker Compact 12
OptiBreaker Compact 12

135,000 eggs/hour

375 cases/hour

Egg breaking solution for small- and medium scale liquid egg productions. Leading technology for whole egg production, designed and constructed based on world-class egg breaking principles.

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Liquid Processing

Liquid Egg Receiving Units
Liquid Egg Receiving Units

Flexible Capacity

Installed after the egg breaking process receiving the liquid egg to control the liquid egg flow. Two options possible, either via collecting Vats or via continuous level sensors controlling the egg flow.

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Manual Filter - SF 2000 Double
Manual Filter - SF 2000 Double

Up to 2,000 litres/hour

Breaking and separating eggs requires subsequent filtering of the raw liquid egg. SF ensures filtering with two separate filter units.

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Automatic Filter - SAF 8000
Automatic Filter - SAF 8000

Up to 8,000 litres/hour

Breaking and separating eggs requires subsequent filtering of the raw liquid egg. SAF ensures intelligent filtering with patented self-cleaning functionality.

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Automatic Filter - SAF 12000
Automatic Filter - SAF 12000

Up to 12,000 litres/hour

Breaking and separating eggs requires subsequent filtering of the raw liquid egg. SAF ensures intelligent filtering with patented self-cleaning functionality.

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Ovotank
Ovotank

1,200 litres - 40,000 litres

Ovotank is a liquid storage system that is used for optimal cold storage, standardization, blending, pH-adjustment, or desugaring of any type of product. Designed specifically for egg processing plants of all sizes.

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ProductRecovery
ProductRecovery

Min. 100 litres/hour

Max. 500 litres/hour

Skid-mounted liquid product recovery system for maximizing production yield in medium- and high-capacity egg processing plants. Reduction of product loss.

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Pasteurization

StreamLine 200-1
StreamLine 200-1

200 liters/hour

One liquid product

Complete egg processing plant, skid-mounted with 'Plug and Go' concept. Optimal for grading/packing stations to process off-grades into pasteurized liquid egg products.

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StreamLine 1000-1
StreamLine 1000-1

1,000 liters/hour

One liquid product

Complete egg processing plant, skid-mounted with 'Plug and Go' concept. Optimal for grading/packing stations to process off-grades into pasteurized liquid egg products, or for medium/small liquid egg production.

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StreamLine 1000-2
StreamLine 1000-2

1,000 liters/hour

Two liquid products

Complete egg processing plant, skid-mounted with 'Plug and Go' concept. Optimal for grading/packing stations to process off-grades into pasteurized liquid egg products, or for medium/small liquid egg production.

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Pasteurizer for salted and sugared products
Pasteurizer for salted and sugared products

1,000 - 15,000 liters/hour

Different Capacities

Most pasteurizers available are designed to handle different types of liquid food. SANOVO pasteurizers are developed specifically for liquid egg products. This configuration handles high viscosity products.

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Pasteurizer for extended shelf life products
Pasteurizer for extended shelf life products

1,000 - 15,000 liters/hour

Different Capacities

Most pasteurizers available are designed to handle different types of liquid food. SANOVO pasteurizers are developed specifically for liquid egg products. This configuration handles products for extended shelf life.

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WAVE Technology System
WAVE Technology System

1,000 - 10,000 liters/hour

Different Capacities

Extended Shelf Life for liquid egg products. Achieving 10x times higher bacteria killing rate without product denaturation. Can be added to all Pasteurizer configuration.

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Egg White Treatment

Egg White Concentration
Egg White Concentration

Increase dry matter

15,000 - 60,000 kg/day

System to concentrate egg white prior to drying. This is achieved by means of membranes as ultra filtration or reverse osmosis.

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Egg White Desugaring
Egg White Desugaring

Decrease sugar content

Flexible capacity

Setup for preparing the egg white prior to drying for powder production. Achieved through the delicate process of fermentation.

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Filling

Container Filling
Container Filling

Available in three models

Customization possible

An automatic loading system for transportable containers. Controlled via local PLC. Skid-mounted on a stainless steel frame with pneumatic valves.

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Bag-in-Box Filling
Bag-in-Box Filling

No foaming

Several filling sizes

Automatic bag in box filling unit, designed to gently fill liquid egg products into flexible plastic bags with tap.

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Case Palletizing

Case Palletizer
Case Palletizer

216.000 eggs/hour

600 cases/hour

Anthropomorphic robot able to palletize at a speed of 600 cases/hour (216,000 eggs/hour)

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Spray Drying

SGA Spray Dryer
SGA Spray Dryer

40 - 1600 kg/hour egg powder

300 – 2000 kg/hour water evaporation

Gentle air box dryer for high-quality egg powder production at the lowest possible energy consumption. ATEX-certified, food-contact-material (FCM) approved parts. Only box dryer designed and manufactured in Europe.

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Hard-Boiling

SEPS 8400
SEPS 8400

8,400 eggs/hour

25 cases/hour

High-quality egg boiling, cooling, and peeling system with efficient yolk centering for maximum yield. Designed for both white and brown eggs. Medium capacity model.

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SEPS 20000
SEPS 20000

20,000 eggs/hour

55 cases/hour

High-quality egg boiling, cooling, and peeling system with efficient yolk centering for maximum yield. Designed for both white and brown eggs. High capacity model.

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Bucket Filler SPS 24000C
Bucket Filler SPS 24000C

Filling by counting

Up to 24,000 eggs/hour

Equipment for counting and dosing liquid into buckets prior to closing.

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Bucket Filler SPS 24000W
Bucket Filler SPS 24000W

Filling by counting or weighing

Up to 24,000 eggs/hour

Equipment for counting or weighing and dosing liquid into buckets prior to closing.

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Shell Treatment

SEC 60 - Centrifuge
SEC 60 - Centrifuge

22,000 eggs/hour

60 cases/hour

Eggshell processing during the egg breaking operation. Equipment for maximizing liquid egg ROI by recovering otherwise lost liquid from the eggshells.

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SEC 360 - Centrifuge
SEC 360 - Centrifuge

151,200 eggs/hour

420 cases/hour

Eggshell processing during the egg breaking operation. Equipment for maximizing liquid egg ROI by recovering otherwise lost liquid from the eggshells.

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SEC 700D - Centrifuge
SEC 700D - Centrifuge

252,000 eggs/hour

700 cases/hour

Eggshell processing during the egg breaking operation. Equipment for maximizing liquid egg ROI by recovering otherwise lost liquid from the eggshells.

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Cleaning In-Place

SANOMINI CIP
SANOMINI CIP

10,000 litres/hour

Manual or automatic cleaning and disinfection technology for food processing plants. Designed to save money in time spent cleaning, cleaning solutions, energy, water, wastewater. Great fit for small/medium plants.

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SANOMIDI CIP
SANOMIDI CIP

25,000 litres/hour

Automatic cleaning and disinfection technology for food processing plants. Designed to save money in time spent cleaning, cleaning solutions, energy, water, wastewater. Great fit for medium/large plants.

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SANOMAXI CIP
SANOMAXI CIP

30,000 litres/hour

Automatic cleaning and disinfection technology for food processing plants. Designed to save money in time spent cleaning, cleaning solutions, energy, water, wastewater. Great fit for plants of all sizes.

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Supervision System

SCADA Automation
SCADA Automation

Complete customer-designed, flexible, PLC and PC-based supervision system for monitoring, integrated process control, and logging of all operational parameters.

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How to process eggs?

How to process eggs?

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Exactly the service you need
Exactly the service you need

We take great pride in everything from supplying the smallest spare part to being a lifetime performance partner. Maximum uptime – high yield – improved product quality – all day – every day is the key to optimise your business. Know-how from SANOVO Service will help you achieve this goal.

US
Contact your local specialist
Roberto Colavitti

Product & Business Manager
Managing Director Italy


+39 335 5462093

Bill Kelly

Sales Director


+1 574 551 6104

Jeffrey Goward

Regional Sales Manager


+1 623 606 5694

Chris Long

Regional Sales Manager


+1-574-527-5100

Justin Friedow

Service Manager


+1 515 851 1788

Jason Parker

Area Sales Manager, Parts & Service


+1 248 662 1015

Aaron Smith

Regional Sales Manager


+1 248 207 9822